Custom Manufacturing

State-of-the-art manufacturing, at your service

Electric systems and components

If it’s part of an electric power or control system and you’re wondering if FLANDERS can manufacture it, the answer is yes—to application requirements and specifications that often exceed industry standards. We’re an innovative, nimble, state-of-the-art operation that runs three shifts for a fast turnaround on critical projects.

Unlike large manufacturers, we’re not afraid of one-off, short-run, and “never-before-done” projects. However, we do higher-volume manufacturing as well.

 

Specialized in technology for
severe-duty machines

As a company that grew up repairing, rebuilding, and improving motors for mining and milling operations, we’ve seen time and time again that “all-purpose” industrial and mining motors fail when repurposed for severe-duty applications.

That’s part of the reason we started engineering and building them ourselves.

We are fully equipped to manufacture and test the largest severe-duty motors and drives in the world.

  • 110 ton

    Crane capacity for motors and drives

  • 17.5’ diameter

    Vertical boring mill

  • 5.1 MW

    Power generation capability for load testing

FLANDERS original technology

Manufactured in-house to exceptional quality

We can manufacture anything we design and engineer, and everything we manufacture meets or exceeds machine specifications for quality, reliability, and deliverability.

Learn more about the FLANDERS original technologies we manufacture

Electric Motors AC & DC Drives Generators & Alternators Power Distribution Systems

We back everything we manufacture with industry-leading warranties. Ask us for details.

Custom manufacturing partnerships

Specialty and short-run manufacturing for clients

As a design/build facility, FLANDERS frequently partners with machine OEMs and other clients to produce specialty motors, drives, generators, alternators, and controllers—including prototypes and one-of-a-kind builds.

We can manufacture severe-duty electric power systems for the world’s largest machines to the tightest tolerances you send us—or that we develop.

But it’s not always about the biggest or most powerful. For example, we can also produce:

  • Mini-portable substations for pumping applications
  • Instrumentation
  • LV and HV breakers and starters
  • Custom PLCs
  • Small enclosures
  • Switchgear, relays, and isolators
  • And many other components

  • Vertically integrated

    Manufacturing with true end-to-end quality control

  • UL listed

    Products with the highest standards of safety

  • 13,800 VAC | 900 VDC

    Test centers for AC and DC heavy electric motors

Tooling, die-cutting, and assembly machine design

Technical support for your own manufacturing plant

Our dedicated, in-house tool and die shop can quickly produce pieces that you specify or we develop, so your own operation isn’t slowed down by creating these outside your normal workflow. We can also design, engineer, and manufacture new or improved automated assembly machines for products that you manufacture.

Learn about our tooling and assembly machine design services for manufacturers.

Replacement parts and assemblies

Keep old or uncommon machines fit for duty

There’s no need to retire a valuable one-of-a-kind or older machine that’s producing simply because parts are scarce. FLANDERS can engineer and custom manufacture hard-to-find electrical system parts for any machine:

  • Armatures
  • Bearing parts
  • Blowers
  • Brush rigging
  • Collector rings
  • Commutators
  • Equalizer packs

  • Field & stator frames
  • Laminations
  • Interpoles
  • Main fields
  • Shafts
  • Stator coils
  • And more

And it’s not just parts and assemblies. We can do the same for entire power and control systems.

 

While we’re at it, let’s improve the technology

Better insulation, new winding techniques, improved alloys, tighter tolerances, higher horsepower… rather than just replicating a part or assembly, we can improve it. Because, why wouldn’t we? Especially if the technology has advanced and the ROI is there.

We can maintain the same footprint and attachments the same as the original, in most applications.

Drop-in replacements are a FLANDERS specialty.

Contact us about custom manufacturing

We’re ready to pour our expertise into your project, and our world-class facilities are equipped for any manufacturing challenge you bring our way.
Contact Our Team

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